Technical Data and Specifications
BM-1519-1 Pet Blowing Machine
Preform feding storage
1 Size mould
Machine speed : 2200 bottle / hour
Power : 75 kw
Air need : 700 m3/h (30-35 bar air pressure have to be stabil)
Stretch-Mengene motors : LENZE Servo motor-reductor
Other AC motors : WATT- GAMAK drivers are LENZE
Reductors : MOTOVARIO
Pneumatic system : FESTO, NOGREN , INSERT DEAL
Ovens : Oven body 304 CrNi , there is 3 oven and each one using 12 pcs infrared lamb with 380 Volt , power 1000 w
MODEL AND TYPE : PROTECH PTC 40
COOLING CAPACITY : 40.000 kcal/h (40 kw)
With outlet temperature 15OC
COOLING WATER WORKING RANGE : 5oC - 25oC
REFRIGERATION CIRCUIT : 2
REFRIGERANT : R407C (Ozone friendly gas)
COMPRESSOR : 2
COMPRESSOR ABSORBED POWER : 7 kw
COMPRESSOR TYPE : Scroll type
CAPACITY CONTROL : 0 - 50 - 100 %
TEMPERATURE CONTROL TYPE: Microprossor control
EVOPORATOR TYPE : Shell&tube
CONDENSER TYPE : V type air cooled
FAN : 1 x 710 mm
WATER PUMP : 2 hp
FLOW RATE : 10 m3/h
PRESSURE : 2,5 bar
POWER SUPLLY : 400 V 50 Hz
UNIT DIMENSION : 1900 x 820 x 1850 (h) mm
WEIGHT : 450 kg
II- OTHER SPECIFICATIONS
• Automatic compressor rotation
• Low pressure gauge
• Filter dryer for gas circuit
• Low pressure switch with automatic reset
• High pressure switch with manual reset
• Thermostatic expansion valve
• Phase and sequence control
• Flow switch
• Antifreeze thermostat
• Metal air filter for condenser
• Unit confirms with CE European standards
• Central alarm system
• Galvanised steel frame, painted with hot polyester
• Unit suitable for outdoor installation
FİLLER RİNSER CAPPER:
8 X 8 X 4 BOSS MB SERIES 5/10 LT PET BOTTLE RINSER FILLER CAPPER
Capacity 2200 bph / 5 L
Rinser Head 8 heads
Filler Head 8 heads AISI 316
Capper Head 4 heads AROL Capping heads
Motor Power 4 Kw
Operation voltage 3 fase 380 Vatt
Pneumatics SMC Japan
PLC Omron Japan
BONFIGLIOLI W86U30P100B14 AGM100L4(2,2 KW 1400d/l)
Chasiss 304 CrNi
Cap composition 30.000 pcs/h
Air consumption 300 lt/h
Woring gramage 3000 cc / 12000 cc non grad
Bottle change apparates
Bottle change time 5 minutes
BOSS MB SERIES NECK-CARRY SYSTEM.
Series pet bottle rinser ,filler,capper 3in1 monoblock units works with the neck-carry system,In this system there is holding arms in all around the machine and that holding arms carry the bottles from neck ,this system used by the best filling machine producers in the world.
This system gaves you time saving by no need to change parts or settings between different size of bottle ,this machine can fill all size of bottle in same neck dimension without changing any part or setting.
8 HEAD RINSING UNIT
Rinser unit operating as follows ;
1. Empty bottles coming from air conveyor directly to infeed star
2. Bottles pass to rinser unit from infeed star
3. Bottles turns 75 ° at first to prepare to rins
4. Bottles turns 90° and pres the nozzle to spray water
5. No bottle , no spray water
6. Pattented gripper system
7. Bottle motion by linear motion system , newest system in country and patented
8. Rinsing the bottles with special sprayer with pressured water
9. Then the bottles turn 75 ° to drill
10. Have special trays for drilled water under the bottles
11. Then bottle tuns upside down and ready to pass other unit
12. Grippers has special USA spring system to hold it well , same system using in 30.000 bph capacity machines and bottles never fall down.
13. Water can be taking from osoned water tank or directly the filling water tank
14. There is another drainage in the chassis all waters drain to a pipe and can be direct to anywhere customer want.
15. Whole rinser unit made by 304 CrNi SS , and nozzles are made by 316 CrNi SS material
8 HEAD NON-CONTACT HYGIENIC FILLING UNIT.
1. The bottles after rinsing coming to the filling part by transpass stars carrying by neck
2. Patented nozzle system , not going inside the bottle and not touching the bottle while filling.
3. Pressure controlled filling , one of the best reliable filling control system.
4. Product’s tank proper constructed from stainless steel with
4 HEAD CAPPING UNIT
-Best ITALIAN capping head in the world (AROL)
-AROL magnetic torque capping heads
-No bottle no cap
-Cap’s elevator unit iwith cap’s hopper are included to teh present offer
% 0,01 reverse cap range
Reverse cap hitter system
Electric and electronic equipment and electrical pannel.
1. PLC Omron Japan
2. Pneumatics SMC japan
3. Motor Bonfiglioli
4. Pumps Ebara or Lawaro
5. Electrics Schenider France
6. Driver Oomron
7. ToucScreen EasyView
1. Air Conveyor :
Air conveyors carrying the bottle by air from neck and bringing the bottle from blowing section ( or feding by hand) directly to infeed star.
In case of manually feeding of empty bottles and based on the required capacity have to be foreseen conveyor for empty bottles up to rinser filler capper with total length 5 mt
Air conveyors made by stainless steel and there is plastic neck protector from Italy .
Each 8-10 mt conveyor has fan .
2. Accumulation tabletop conveyors for full bottles ;
For full bottles from rinser filler capper up to the labeler and from the labeler up to the end of the line.
This conveyor lenght will be calculate according to system and machine after filling machine. With filling machine there is 2 mt conveyor already given.
Accumulation conveyors made by stainless steel
Chain Italian pallets on it
Shafts( drive-idler) madefrom stainless steel
Thermoplastic two pieces sprockets
Resistance corrosion bearings
Side guides ( adjustabe width)
Central system with proper bowls
Supported legs(tubes) from stainless steel.
WORKING SPEED FORMAT HOUR TOTAL
30 PACKED/MINUTE 2X4 5 LITER 60 MINUTE 7.000 Bottle/hour
30 PACKED/MINUTE 2X2 5 LITER 60 MINUTE 3.600 Bottle/hour
30 PACKED/MINUTE 2X2 10 LITER 60 MINUTE 3.600 Bottle/hour
Overlap System , Precision cut nylon , The overlap knives used in the application whether made of stainless steel, precision cut nylon.
Separated by the servo system. Seamlessly product grouping is provided.
2 synchronous servo system workingve , Synchronous running nylon feed
Four sides start stop:
Machine Remote control:
Remote machine monitoring, Line performance monitoring, Alarm display
7/24 remote machine automation support,
Seamless product grouping
Touch Screen :
7 inch color touch screen
5 different language support
12 different formats of memory
One-touch installation recipe,
Easy to use.
Safety door :
Synchronized nylon system:
Adjustable nylon tension.
Oven (Tunnel) :
Good heat insulation-Minimum heat loss-Adjustable temperature routing
PID Heating control,-Opening hours can be programmed-3 Turbo fan,
Oven out sensor control-Easy resistance change-Manual product discharge.
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STICKER LABELLING MACHINE :
EQUIPMENT COMPOSITION AND PROCE LIST
BLOWMASTER Pet Blowing Machine
Chiller 40.000 kcal
Screw type compressor
Filling and packing composition
Air conveyor 10 mt
BOSS MB Series 5-7-10 lt pet bottle reinser ,filler,capper 3in1 monoblock 8 x 8 x 4
Hendel machine end elevator gruop
date coder laser
Sticker labelling machine
Shrink packing machine OWERLOP