5 - 7 - 10 LT PET BOTTLING LINE 2000 BPH CAPACITY BLOW MOULDER MACHINE

5 - 7 - 10 LT PET BOTTLING LINE 2000 BPH CAPACITY BLOW MOULDER MACHINE

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Beschreibung

BM-1519-1 Pet Blowing Machine Preform Loader Preform feding storage 1 Size mould TECHNICAL SPECIFICATIONS Ovens : Oven body 304 CrNi , there is 3 oven and each one using 12 pcs infrared lamb with 380 Volt , power 1000 w CHILLER : With outlet temperature 15OC II- OTHER SPECIFICATIONS • Automatic compressor rotation • Sightglass • Low pressure gauge • Filter dryer for gas circuit • Low pressure switch with automatic reset • High pressure switch with manual reset • Thermostatic expansion valve • Phase and sequence control • Flow switch • Antifreeze thermostat • Metal air filter for condenser • Unit confirms with CE European standards • Central alarm system • Galvanised steel frame, painted with hot polyester • Unit suitable for outdoor installation FİLLER  RİNSER CAPPER: 8 X 8 X 4 BOSS MB SERIES 5/10 LT PET BOTTLE RINSER FILLER CAPPER General Specifications Capacity   2200 bph / 5 L Rinser Head    8 heads Filler Head  8 heads AISI 316 Capper Head  4 heads AROL Capping heads Motor Power  4 Kw Operation voltage  3 fase 380 Vatt Pneumatics  SMC Japan PLC   Omron Japan Motor reducer BONFIGLIOLI W86U30P100B14 AGM100L4(2,2 KW 1400d/l) Chasiss 304 CrNi Cap composition 30.000 pcs/h Air consumption 300 lt/h Woring gramage  3000 cc / 12000 cc non grad Bottle change apparates N/A Bottle change time   5 minutes BOSS MB SERIES NECK-CARRY SYSTEM. Series pet bottle rinser ,filler,capper 3in1 monoblock units works with the neck-carry system,In this system there is holding arms in all around the machine and that holding arms carry the bottles from neck ,this system used by the best filling machine producers in the world. This system gaves you time saving by no need to change parts or settings between different size of bottle ,this machine can fill all size of bottle in same neck dimension without changing any part or setting. 8 HEAD RINSING UNIT Rinser unit operating as follows ; 1. Empty bottles coming from air conveyor directly to infeed star 2. Bottles pass to rinser unit from infeed star 3. Bottles turns 75 ° at first to prepare to rins 4. Bottles turns 90° and pres the nozzle to spray water 5. No bottle , no spray water 6. Pattented gripper system 7. Bottle motion by linear motion system , newest system in country and patented 8. Rinsing the bottles with special sprayer with pressured water 9. Then the bottles turn 75 ° to drill 10. Have special trays for drilled water under the bottles 11. Then bottle tuns upside down and ready to pass other unit 12. Grippers has special USA spring system to hold it well , same system using in 30.000 bph capacity machines and bottles never fall down. 13. Water can be taking from osoned water tank or directly the filling water tank 14. There is another drainage in the chassis all waters drain to a pipe and can be direct to anywhere customer want. 15. Whole rinser unit made by 304 CrNi SS , and nozzles are made by 316 CrNi SS material 8 HEAD NON-CONTACT HYGIENIC FILLING UNIT. 1. The bottles after rinsing coming to the filling part by transpass stars carrying by neck 2. Patented nozzle system , not going inside the bottle and not touching the bottle while filling. 3. Pressure controlled filling , one of the best reliable filling control system. Nozzle Picture 4. Product’s tank proper constructed from stainless steel with level control 4 HEAD CAPPING UNIT -Best ITALIAN capping head in the world (AROL) -AROL magnetic torque capping heads -No bottle no cap -Cap’s elevator unit iwith cap’s hopper are included to teh present offer % 0,01 reverse cap range Reverse cap hitter system Electric and electronic equipment and electrical pannel. 1. PLC Omron Japan 2. Pneumatics SMC japan 3. Motor Bonfiglioli 4. Pumps Ebara or Lawaro 5. Electrics Schenider France 6. Driver Oomron 7. ToucScreen EasyView CONVEYORS. 1. Air Conveyor : Air conveyors carrying the bottle by air from neck and bringing the bottle from blowing section ( or feding by hand) directly to infeed star. In case of manually feeding of empty bottles and based on the required capacity have to be foreseen conveyor for empty bottles up to rinser filler capper with total length 5 mt Air conveyors made by stainless steel and there is plastic neck protector from Italy . Each 8-10 mt conveyor has fan . 2. Accumulation tabletop conveyors for full bottles ; For full bottles from rinser filler capper up to the labeler and from the labeler up to the end of the line. This conveyor lenght will be calculate according to system and machine after filling machine. With filling machine there is 2 mt conveyor already given. Accumulation conveyors made by stainless steel Chain Italian pallets on it Shafts( drive-idler) madefrom stainless steel Thermoplastic two pieces sprockets Resistance corrosion bearings Side guides ( adjustabe width) Central system with proper bowls Supported legs(tubes) from stainless steel. WORKING SPEED FORMAT HOUR TOTAL 30 PACKED/MINUTE 2X4 5 LITER 60 MINUTE 7.000 Bottle/hour 30 PACKED/MINUTE 2X2 5 LITER 60 MINUTE 3.600 Bottle/hour 30 PACKED/MINUTE 2X2 10 LITER 60 MINUTE 3.600 Bottle/hour Shrink System Overlap System , Precision cut nylon , The overlap knives used in the application whether made of stainless steel, precision cut nylon. Seperator system. Separated by the servo system. Seamlessly product grouping is provided. Nylon sytem. 2 synchronous servo system workingve , Synchronous running nylon feed Four sides start stop: Machine Remote control: Remote machine monitoring, Line performance monitoring, Alarm display Remote support: 7/24 remote machine automation support, Wriggle: Seamless product grouping Touch Screen : 7 inch color touch screen 5 different language support 12 different formats of memory One-touch installation recipe, Easy to use. Safety door : Safety gates Sensor-controlled doors Stylish design Synchronized nylon system: Adjustable nylon tension. Oven (Tunnel) : Good heat insulation-Minimum heat loss-Adjustable temperature routing PID Heating control,-Opening hours can be programmed-3 Turbo fan, Oven out sensor control-Easy resistance change-Manual product discharge. ATE CODER: iCON by Macsa is a specialist. It is a small character coding laser which eliminates the cost advantage often associated with inkjet printers. iCON is compact, clean, fast and easy to use; and best of all, it uses no consumables. Move on from inkjet and change to iCON. Now you can. iCON uses no ink. This means very low costs: no consumables budget and no ink system to maintain. And furthermore no ink means no mess and a cleaner, more hygienic production environment. iCON is unique. Now price is no longer a reason not to use a laser. iCON by Macsa delivers top quality performance at a competitive price. iCON will go anywhere. It is small and compact so it can be installed in the most difficult locations. And because it is a laser it can code onto both stationary and moving products. An external controller can be connected if necessary. iCON can be trusted. Because it is based on Macsa’s 25 years experience in laser technology it is very reliable; maintenance and repair costs are minimal. No surprises. An iCON print is a permanent print which will last for the lifetime of your product. And it is consistently high quality not dotty like an inkjet; moreover it works with most substrates from labels and cartons through a range of plastics to glass, wood and textiles. iCON is a sprinter. It uses high performance optics, powerful hardware and advanced, low overhead software to enable its core laser to meet the speeds of most production lines. No unwanted ink deposits and no solvent emissions. iCON enables you to keep your environment clean and minimise your carbon footprint. Anyone can use iCON. There is an integrated colour touch screen and the interface is STICKER LABELLING MACHINE : EQUIPMENT COMPOSITION AND PROCE LIST BLOWMASTER Pet Blowing Machine Chiller 40.000 kcal Screw type compressor Filling and packing composition Air conveyor 10 mt BOSS MB Series 5-7-10 lt pet bottle reinser ,filler,capper 3in1 monoblock 8 x 8 x 4 Acumulation conveyors Hendel machine end elevator gruop date coder laser Sticker labelling machine Shrink packing machine OWERLOP

Spezifikationen

ZustandGebraucht
Machine speed2200 bottle / hour
Power75 kw
Air need700 m3/h (30-35 bar air pressure have to be stabil)
Stretch-Mengene motorsLENZE Servo motor-reductor
Other AC motorsWATT- GAMAK drivers are LENZE
ReductorsMOTOVARIO
Pneumatic systemFESTO, NOGREN , INSERT DEAL
MODEL AND TYPEPROTECH PTC 40
COOLING CAPACITY40.000 kcal/h (40 kw)
COOLING WATER WORKING RANGE5oC - 25oC
REFRIGERATION CIRCUIT2
REFRIGERANTR407C (Ozone friendly gas)
COMPRESSOR2
COMPRESSOR ABSORBED POWER7 kw
COMPRESSOR TYPEScroll type
CAPACITY CONTROL0 - 50 - 100 %
TEMPERATURE CONTROL TYPEMicroprossor control
EVOPORATOR TYPEShell&tube
CONDENSER TYPEV type air cooled
FAN1 x 710 mm
WATER PUMP2 hp
FLOW RATE10 m3/h
PRESSURE2,5 bar
POWER SUPLLY400 V 50 Hz
UNIT DIMENSION1900 x 820 x 1850 (h) mm
WEIGHT450 kg